Hi All,
I just bought a new rifle -- and overall I'm impressed enough with the quality for the price. I'm not going to disclose what it is... yet (I'm sorry), as I am still hoping to hear something back from the manufacturer. I will wait for final judgement and give them the benefit of the doubt before I launch into something I can't rescind. Anyway... blah blah... I am keeping the rifle regardless because there is no suitable replacement -- and I can't make one myself.... plus, I think the price was worth it even with this minor problem. The retailer was excellent to deal with -- and they quickly offered a refund... Fair enough. I don't want a refund. They were good about it. I bought it sight-unseen online. I do wish the factory would pay for professional gunsmithing, but I'm not holding my breathe (and I haven't even asked).
I'm not a gunsmith -- but I'm a good home machinist, so I plan on fixing it myself. The plan isn't formulated. I was thinking of a dedicated .44 cal piloted muzzle crown tool... or just a piloted 45° chamfer cutter... since I can't chuck it up in my lathe without removing the barrel... (or should I remove it?). I can make a deadly perfect pilot. If the barrel comes off, then it's a walk-in-the-park normal lathe chamfer.
So here is the .44 Mag crown fresh from the factory. I measured the bore as within .001" concentric to the outside of the barrel (under .002" TIR) -- so the problem IS the crown. It's a bit hard to measure, but it looks about .010" off centre (so, .020" TIR). The muzzle is well square to the bore. If I were to do this, I would aim for dead nuts. What's your judgement? [If you do know what rifle it is, could you please keep it quiet until there is some resolution... I do respect the company. I'll fill in all the details later].

I just bought a new rifle -- and overall I'm impressed enough with the quality for the price. I'm not going to disclose what it is... yet (I'm sorry), as I am still hoping to hear something back from the manufacturer. I will wait for final judgement and give them the benefit of the doubt before I launch into something I can't rescind. Anyway... blah blah... I am keeping the rifle regardless because there is no suitable replacement -- and I can't make one myself.... plus, I think the price was worth it even with this minor problem. The retailer was excellent to deal with -- and they quickly offered a refund... Fair enough. I don't want a refund. They were good about it. I bought it sight-unseen online. I do wish the factory would pay for professional gunsmithing, but I'm not holding my breathe (and I haven't even asked).
I'm not a gunsmith -- but I'm a good home machinist, so I plan on fixing it myself. The plan isn't formulated. I was thinking of a dedicated .44 cal piloted muzzle crown tool... or just a piloted 45° chamfer cutter... since I can't chuck it up in my lathe without removing the barrel... (or should I remove it?). I can make a deadly perfect pilot. If the barrel comes off, then it's a walk-in-the-park normal lathe chamfer.
So here is the .44 Mag crown fresh from the factory. I measured the bore as within .001" concentric to the outside of the barrel (under .002" TIR) -- so the problem IS the crown. It's a bit hard to measure, but it looks about .010" off centre (so, .020" TIR). The muzzle is well square to the bore. If I were to do this, I would aim for dead nuts. What's your judgement? [If you do know what rifle it is, could you please keep it quiet until there is some resolution... I do respect the company. I'll fill in all the details later].

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