What can I say, I've shot with this setup for many years. I've learned how to overcome it's shortcomings and achieve a certain level of results with a number of different rifles. I can accept that here and there, I'll turn a group in the 0.2's into a high 0.3's-0.4x with a lapse in concentration, that's realistically plausible. If you study the groups again, with how frequently the fliers occur, does it make sense that I'm turning a 0.2 or better group into a 0.6+ because of the setup? In my view from my experience, that points to something else that I can't really control, be it the ammo or the barrel.
I appreciate the feedback, I'm just feeling a little let down knowing what performance builds like this can be capable of. I'm trying to balance that out against the fact that it's still fit for it's intended use. I know the short barrel wasn't ideal, I was just working with what I've got. This wasn't a new blank that I used so I couldn't make it any longer. Actually I had to shorten it by an inch and a quarter from what it was on the other rifle. I wanted to see if I could give this barrel a second chance at life, it had the same symptoms on the other rifle. About all I could see wrong with it was a little gouge in the chamber right where the carbon ring grew that would lead up. I thought maybe a new chamber to eliminate that might cure it, doesn't seem to have worked out though. The only other thing I can see is that one land/groove section of the barrel has a rough gnarly pitted texture to it, and it's like that the entire way down the bore. I don't know if that's the reason, it's just something I can see.
I spin the borescope around and the other sections of the bore are nice and smooth like you'd expect in a custom barrel.
Keep in mind, my projects often serve multiple purposes. I'm not just building a PRS rifle, I'm also trying to learn the ins and outs of high level rimfire accuracy. My other option was to just toss this barrel in the scrap bin and start with a fresh blank, but that'd waste a learning opportunity. There's not much left I can do to this barrel to try to improve it. Noting the rough texture, doing some lapping is the only play left so that's what I did tonight. I either just ruined it, made it better, or had little to no effect. If it still shoots the same or a little better, I'll leave it at that and get some service out of it for PRS. You're right about shooting off a barricade, no way I can shoot at the same level as the rifle. Yeah I'm collecting a strong body of evidence that a barrel either "has it" or it doesn't, and there are very limited circumstances where an obvious flaw can be identified and remedied.