NavyShooter said:
Well Done Sten.
Would a mill make the receiver slots any easier to make, or is the dremel adequate?
NS
There is no need for anything as high tech as a milling machine. A drill press is nice, but even those holes could be done by a hand drill.
A dremel is actually a bit light since the tube is about twice the thickness as the normal sten tube. A princess auto air powered die grinder, with a $1 cutting disc, will cut the majority of the larger slots. The dremel is needed for the little cutouts on the end of the receiver, where the end cap locks in to it. There is a bit of small filing also involved to get the cuts real pretty.
If making a mkII or mkV conversion, you have to turn the end of the tube internally for the trunnion to fit in. The trunnion can be turned slightly as well.
There is some light welding involved, such as the trunnion to the tube, and the trigger housing to the tube. If you are making a mk3 model, you have to weld the magwell to the tube as well. Also, if it is a mk2 or 5, you will have to weld in the ejector, and cut a corresponding slot into the breech.
By what I have read in the US, the springs were a problem on these kits. They tended to collapse onto themselves, as so many of todays cheap springs will do. I have salvaged an old Bren firing pin spring for the firing pin, and will likely use GPMG spring for the return springs. You can't beat mil-spec quality.
Apparently the company has since improved it's springs.
Further down the road I would like to modify it over to using a larger, origional type return spring, with a second half to the breechblock to act as the hammer. But for now, I will be happy if I can empty a 5 round mag with this setup. It feeds dummy rounds OK, so hopefully live rounds will work out also.