Aero managed to squeeze more metal into their enhanced upper than Colt does.
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All the recoil is transfered through the front of the little loop of aluminum. If you want to deactivate an AR in a hurry you open it and twist it apart. Takes a pair of hands and a knee. First one I did was an eye opener. The black/grey is a Colt upper.
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Look at the block that transfers recoil.
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The tolerances are tight enough that a .010" feeler gauge prevents the rear pin from going through the upper. I will admit that there is some machining blemishes and cosmetic ugliness. Sure to be a deal breaker to some and I hope it gets better after the initial production surge slows. I really don't care because the places I want perfect are. My IBI barrel fit perfect. No shimming or flange sealant required. Probably the tightest I have seen and same with the barrel nut threads. No slop with the Aero nut.
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Crypto round hole.
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You might not be able to make it out but ARs have a slightly elongated rear pin hole to accommodate multi manufacturer tolerances. This prevents the lug from transfering recoil. I remember USAR armourers bushing and reaming the two lugs chasing accuracy. Which would make them weaker but must have been strong enough.
Looking at the pins I am going to assume Crusader was not smoking crack and they go into the lower at minimum the same half inch they stick out. I would assume a press fit because that would work and be fast...and work.
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The lower is not short on metal anywhere. There is no need to cheat and go a couple mm deep.
I have noticed the crusader is less sensitive to bipod placement than ARs are. I can only guess it is the lack of slop between upper and lower. Before I found getting the bipod back towards the magwell worked best for consistent POI. This Crypto doesn't seem to care. Pushed out front and bagged at the rear it works like a bolt gun.
I can't speak to the complete guns Crusader is selling, only to the spine.